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Medical adhesives

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Permabond’s medical device grade cyanoacrylate and UV-curable adhesives have been specially formulated to bond plastics and
other materials commonly found in medical device manufacture. Permabond’s technical team can help you select the most appropriate
adhesive for your application or discuss your requirements for a custom formulation.

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Medical adhesives
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How do Permabond cyanoacrylate adhesives work?

Permabond cyanoacrylate adhesives are one part adhesives that cure by reacting with minute traces of moisture on the surface of the material being bonded. They cure in seconds at ambient temperatures and have been formulated to bond flexible or rigid surfaces made from a wide range of plastics, rubbers or metals.
How do Permabond UV-curable adhesives work?
UV adhesives do not dissolve, melt or weaken the two component. They form strong chemical bonds between the two substrates and provide a high strength alternative to other joining methods. They can be used to replace solvent welding to help reduce stress cracking and to increase bond strength and performance. UV-curables are also a good alternative to ultrasonic welding as they are more able to cope with gaps or varying tolerances, this helps reduce reject rates.
Which sterilisation procedures will the 4C range withstand?
Ethylene oxide sterilisation
● Gamma irradiation
● UV-irradiation
● Not suitable for autoclave sterilisation.

Typical Applications:
● Catheter bonding
● Bonding components for breathing masks
● Tacking wires and bonding materials for electro-cardiogram pads
● Bonding connectors to tubes
● Disposable scalpals - bonding blade to handle
● Bonding sponge swabs to swab stick.
Typical Applications:
● Face mask bonding
● Needle bonding
● Bonding connectors
● Catheter bonding
● Blood collection reservoirs.
Benefits of cyanoacrylates
● Cure in seconds - ideal for high-speed production
● No need for curing equipment
● Form high-strength bonds - often exceeding that of the substrate material.
● Colourless and transparent for a clean, aesthetically pleasing finish.
● Can adhere to difficult-to-bond materials.
Benefits of UV-curables
● Cure in seconds - ideal for high-speed production lines
● Form high-strength bonds – often exceeding that of the substrate material.
● Colourless and transparent for a clean, aesthetically pleasing finish.
● Can adhere to difficult-to-bond materials.

Products pass USP Class VI and cytotoxicity testing.

UV-Fluorescence: The 4UV80 range products are UV-fluorescent for easy in-line QC inspection. These products can be supplied without UV fluorescence if desired.
Light Sensitivity: The 4UV80 range is highly reactive to allow cure through difficult plastics. Should a less-active product be required due to strong factory lighting, Permabond can produce light insensitive versions of the above products.
OTHER MEDICALLY APPROVED UVS
Permabond UV630 series UV-curables have cytotoxicity approval.
Other Permabond adhesives commonly used in medical device manufacture include acrylic adhesives, epoxy adhesives and anaerobic adhesives.
● Two part epoxy ET500 for glass to metal
● Anaerobic MH052 for metal connections in oxygen delivery devices
● Anaerobic A1042 for tamper proofing medical equipment case covers
● Structural Acrylic TA 440 A&B for sealing attachment points of equipment carts, gurneys and stretchers.
*These products have not been tested for biocompatibility.
Permabond Cyanoacrylate Product Data
Grade

MSDS

Appearance
Viscosity
mPa.s
Density
Flash Point
Base Compound
Cytotoxicity Approval
4C10
Colourless,transparent
40
1,05
82°C
Ethyl cyanoacrylate
Pass
4C20
Colourless,transparent
500
1,05
82°C
Ethyl cyanoacrylate
Pass
4C30
Colourless,transparent
1500
1,05
82°C
Ethyl cyanoacrylate
Pass
4C40
Colourless,transparent
2000
1,05
82°C
Ethyl cyanoacrylate
Pass

 

Suitability of medical device grade cyanoacrylate on different plastics

ABS
Excellent
SBR
Excellent
Acrylic
Excellent
High-Impact Acrylic
Excellent
Polystyrene
Excellent
Polycarbonate
Excellent
PVC-Rigid
Excellent
PVC-Flexible
Excellent
Nylon
Poor long-term durability
SAN
Excellent
PBT
Excellent
Polyohenylsufone
Excellent

**Uncured d adhesive may cause stress cracking

Butyl cyanoacrylate 1001

Physical properties of the uncured Adhesive

Base compound
Butyl cyanoacrylate
Appearance
Violet transparent
Viscosity @ 25°C
5 mPа/s
Density
1,05
Flash point
110°C

 

Performance of cure Adhesive

Softening point
150-170°C
Dielectric strength
10,000 Volts/mm
Water absorbtion
<2%
Elongation
<5%
Fixture time - Steel
<60 seconds
-Buna N
<60 seconds
-Phenolic
<60 seconds
Lap shear strength - Steel
4.8 N/mm²

IMPORTANT: for tissue bonding adhesive, please contact Permabond

 

Permabond Medical Device UV-Adhesive Product Data

Grade

MSDS

Appearance

Viscosity
mPa.s

Density

Flash Point

Base Compound

Cytotoxicity Approval

Permabond 4UV80

4UV80

Opaque, translucent

100-200

1,1

>100°C

Methacrylate ester

Pass

Permabond 4UV80HV

4UV80HV

Opaque, translucent

1800-2800

1,1

>100°C

Methacrylate ester

As 4UV80 with bio-inert filler

Permabond 4UV80HH

4UV80HH

Opaque, translucent

8000-12000

1,1

>100°C

Methacrylate ester

As 4UV80 with bio-inert filler

Permabond can produce custom formulations to match customer’s specific viscosity requirements

 

Performance properties :
Fixture Time (low-powered 4mW/cm² lamp)

Polycarbonate to polycarbonate
55 seconds
Acrylic su acrylic
6 seconds
PVC to PVC (rigid)
6 seconds
PVC to PVC (flexible)
5 seconds
Polycarbonate to ABS
55 seconds

 

Shear Strength
Polycarbonate to polycarbonate
>9 N/mm² SF
PVC to PVC (rigid)
>5 N/mm² SF
PVC to PVC (flexible)
>2,5 N/mm² SF
Polycarbonate to ABS
>7 N/mm² SF
SF = Substrate Failure

Cured properties

Appearance

Colourless, clear

Shore D Hardness

60

Tensile Strength

12 N/mm²

Elongation

110%

Dielectric Strength

12 kV/mm

Dielectric Constant 1MHz@25°C

4

Service Temperature

55°C to + 120°C

 

 

 

 

 

 

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